[fusion_builder_container background_color=”” background_image=”” background_parallax=”none” enable_mobile=”no” parallax_speed=”0.3″ background_repeat=”no-repeat” background_position=”left top” video_url=”” video_aspect_ratio=”16:9″ video_webm=”” video_mp4=”” video_ogv=”” video_preview_image=”” overlay_color=”” video_mute=”yes” video_loop=”yes” fade=”no” border_size=”0px” border_color=”” border_style=”” padding_top=”20″ padding_bottom=”20″ padding_left=”0″ padding_right=”0″ hundred_percent=”no” equal_height_columns=”no” hide_on_mobile=”no” menu_anchor=”” class=”” id=””][fusion_builder_row][fusion_builder_column type=”1_1″ layout=”1_1″ background_position=”left top” background_color=”” border_size=”” border_color=”” border_style=”solid” spacing=”yes” background_image=”” background_repeat=”no-repeat” padding_top=”” padding_right=”” padding_bottom=”” padding_left=”” margin_top=”0px” margin_bottom=”0px” class=”” id=”” animation_type=”” animation_speed=”0.3″ animation_direction=”left” hide_on_mobile=”no” center_content=”no” min_height=”none” last=”no” hover_type=”none” link=”” border_position=”all”][fusion_text]

We recommend two different variants to achieve a high quality through hole plating: For simple pcbs the riveting press FAVORIT offers a very cheap but effective mechanical solution.

For more sophisticated boards the use of the chemical/galvanic plating through hole (PTH) method is recommended. For this procedure the plating through hole machines of the compacta or profi-line serve as a perfect solution. Moreover, we offer COMPACTA series for a number of different tasks like tin or nickel-gold surface plating, desmear and sealbond application. Compacta lines can be adapted to almost any world wide available systems of chemicals according to your special demands.

[/fusion_text][/fusion_builder_column][fusion_builder_column type=”1_4″ layout=”1_4″ last=”no” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding_top=”” padding_right=”” padding_bottom=”” padding_left=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=”” min_height=”” hover_type=”none” link=””][fusion_imageframe lightbox=”no” lightbox_image=”” style_type=”dropshadow” hover_type=”none” bordercolor=”” bordersize=”0px” borderradius=”0″ stylecolor=”” align=”center” link=”” linktarget=”_self” animation_type=”0″ animation_direction=”up” animation_speed=”1″ hide_on_mobile=”no” class=”” id=””] Design[/fusion_imageframe][fusion_separator style_type=”none” top_margin=”18″ bottom_margin=”” sep_color=”” border_size=”” icon=”” icon_circle=”” icon_circle_color=”” width=”” alignment=”” class=”” id=”” /][fusion_text]

Compacta 30

Professional equipment for laboratory prototyping of through-hole plated PCBs up to 210 x 300 mm size. Clean system including built-in rinsing compartment.[/fusion_text][fusion_button link=”http://www.pcbprotoyping.com” color=”default” size=”small” type=”flat” target=”_self” title=”” button_gradient_top_color=”” button_gradient_bottom_color=”” button_gradient_top_color_hover=”” button_gradient_bottom_color_hover=”” accent_color=”” accent_hover_color=”” bevel_color=”” border_width=”1px” icon=”” icon_position=”left” icon_divider=”no” modal=”modal_compacta30″ animation_type=”0″ animation_direction=”left” animation_speed=”1″ alignment=”” class=”” id=”” border_radius=””]More Info[/fusion_button][fusion_modal name=”modal_compacta30″ title=”Compacta 30″ size=”large” background=”#ffffff” border_color=”” show_footer=”yes” class=”” id=””]

compacta-30-abc_1-320_202_
[fusion_youtube id=”Ex6f8f0ONDY” width=”600″ height=”350″ autoplay=”no” api_params=”” class=””/]Professional equipment for laboratory prototyping of through-hole plated PCBs up to 210 x 300 mm size. Clean system including built-in rinsing compartment. Maintenance free and made for easy processing and handling. This particular machine type is optimized in terms of space requirements and costs. Compacta 30 is suitable for the Dexter 3 D process (known on the market as the ABC chemical system). Bigger and customized units are also available (see our web site for COMPACTA 40).

Features

Processing sequence for the ABC panel plating (tenting) technique:

  • Cleaner
  • Conditioner
  • Pre-dip
  • Catalyst
  • Salt remover
  • Copper plate

Equipment:

  • 5 treatment tanks, 2 of them with heaters
  • 1 galvanic copper bath
  • 1 triple-cascade rinse with flow control
  • 1 spray rinse tank with magnetic valve, foot switch and flow control
  • 1 free tank (i.e. for chemical tinning)

Rectifier:

  • 1 Rectifier for copper plating 6 V / 40 A, seperate current and voltage display and setting. Residual ripple < 0.1 % DCU

Bath control:

  • 2 PTFE/PFA coated heaters, controlled by analogue instruments
  • full digital timers with count-down, auto-reset and beeper
  • Air injection into the copper plating bath
  • Board movement by DC gear motor, adjustable speed.

Accessories/Options

  • Digital timers for each bath (included in delivery!)
  • Required accessories (not included in delivery!): Chemicals, anodes, anodes holder and board holder

Technical Data

tank dimensions treatment tanks galvanic copper tanks
Length: 400 mm 400 mm
Width: 100 mm 275 mm
Depth: 300 mm 300 mm
Capacity: 10 l ca. 30 l
Total size (WxDxH): 88 cm x 100 cm x 135 cm
Working level: 95 cm
Weight: ca. 80 kg
Heater: 2 x 400 W
Rectifier: 1 x 6 V, 40 A
Power supply: 220 V, 50 Hz, 6.3 A
[/fusion_modal][/fusion_builder_column][fusion_builder_column type=”1_4″ layout=”1_4″ last=”no” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding_top=”” padding_right=”” padding_bottom=”” padding_left=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=”” min_height=”” hover_type=”none” link=””][fusion_imageframe lightbox=”no” lightbox_image=”” style_type=”dropshadow” hover_type=”none” bordercolor=”” bordersize=”0px” borderradius=”0″ stylecolor=”” align=”center” link=”” linktarget=”_self” animation_type=”0″ animation_direction=”up” animation_speed=”1″ hide_on_mobile=”no” class=”” id=””] Design[/fusion_imageframe][fusion_separator style_type=”none” top_margin=”18″ bottom_margin=”” sep_color=”” border_size=”” icon=”” icon_circle=”” icon_circle_color=”” width=”” alignment=”” class=”” id=”” /][fusion_text]

Compacta 40

Due to a 2nd galvanic tank and larger tank dimensions, the Compacta 40 can plate 2 separate PCBs up to 300 x 400 mm size at the same time! Other sizes are available.[/fusion_text][fusion_button link=”http://www.pcbprotoyping.com” color=”default” size=”small” type=”flat” target=”_self” title=”” button_gradient_top_color=”” button_gradient_bottom_color=”” button_gradient_top_color_hover=”” button_gradient_bottom_color_hover=”” accent_color=”” accent_hover_color=”” bevel_color=”” border_width=”1px” icon=”” icon_position=”left” icon_divider=”no” modal=”modal_compacta40″ animation_type=”0″ animation_direction=”left” animation_speed=”1″ alignment=”” class=”” id=”” border_radius=””]More Info[/fusion_button][fusion_modal name=”modal_compacta40″ title=”Compacta 40″ size=”large” background=”#ffffff” border_color=”” show_footer=”yes” class=”” id=””]

compakta-l40-2cu_320_202

[fusion_youtube id=”Ex6f8f0ONDY” width=”600″ height=”350″ autoplay=”no” api_params=”” class=””/]

Professsional equipment for laboratory prototyping of through-hole plated PCBs. Due to a second galvanic tank and increased tank dimensions, the Compacta 40 can plate 2 separate PCBs of max. 300 x 400 mm size at the same time! Smaller and bigger units are available. Compacta is manufactured according to your requirements. Clean system including built-in rinsing compartment. This particular machine type COMPACTA 40 ABC 2xCu was optimized to suit the ABC chemistry which is also supplied by Bungard.

Features

Example processing sequence:

  • Cleaner
  • Pre-catalyst
  • Catalyst
  • Salt remover
  • Copper plating

Equipment:

  • 5 treatment tanks
  • 2 copper platingbath
  • 1 triple-cascade rinse with flow control
  • 1 spray rinse tank with magnetic valve, foot switch and flow control

Rectifier:

  • 2 Rectifier , 6 V / 80 A each, seperate current and voltage display and setting. Residual ripple < 0.1 % DC

Bath control:

  • 2 PTFE/PFA coated heaters, controlled by analogue instruments
  • 6 full digital timers
  • Air injection into the copper plating bath
  • Board movement by DC gear motor, adjustable speed

Accesories/Options

  • Digital timers for each bath (included in delivery!)
  • Required accessories (not included in delivery!): Chemicals, anodes, anodes holder and board holder

Technical Data

tank dimensions treatment tanks galvanic tanks
Length: 500 mm 500 mm
Width: 100 mm 300 mm
Depth: 450 mm 450 mm
Capacity: 20 l approx. 60 l
Total size (WxDxH): 120 cm x 118 cm x 139 cm
Working level: 95 cm
Weight: approx. 130 kg
Heater: 2 x 800 W
Rectifier: 2 x 6 V, 80 A
Power supply: 240 V, 50 Hz, approx. 2.5 kW
[/fusion_modal][/fusion_builder_column][fusion_builder_column type=”1_4″ layout=”1_4″ last=”no” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding_top=”” padding_right=”” padding_bottom=”” padding_left=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=”” min_height=”” hover_type=”none” link=””][fusion_imageframe lightbox=”no” lightbox_image=”” style_type=”dropshadow” hover_type=”none” bordercolor=”” bordersize=”0px” borderradius=”0″ stylecolor=”” align=”center” link=”” linktarget=”_self” animation_type=”0″ animation_direction=”up” animation_speed=”1″ hide_on_mobile=”no” class=”” id=””] Design[/fusion_imageframe][fusion_separator style_type=”none” top_margin=”18″ bottom_margin=”” sep_color=”” border_size=”” icon=”” icon_circle=”” icon_circle_color=”” width=”” alignment=”” class=”” id=”” /][fusion_text]

Favorit

Hand-operated machine, especially for mechanical through-hole-plating purposes. Professional through-hole-platings by individual tools for each rivet diameter.[/fusion_text][fusion_button link=”http://www.pcbprotoyping.com” color=”default” size=”small” type=”flat” target=”_self” title=”” button_gradient_top_color=”” button_gradient_bottom_color=”” button_gradient_top_color_hover=”” button_gradient_bottom_color_hover=”” accent_color=”” accent_hover_color=”” bevel_color=”” border_width=”1px” icon=”” icon_position=”left” icon_divider=”no” modal=”modal_favorit” animation_type=”0″ animation_direction=”left” animation_speed=”1″ alignment=”” class=”” id=”” border_radius=””]More Info[/fusion_button][fusion_modal name=”modal_favorit” title=”Favorit” size=”large” background=”#ffffff” border_color=”” show_footer=”yes” class=”” id=””]

Hand-operated machine, especially for mechanical through-hole-plating purposes. Professional through-hole-platings by individual tools for each rivet diameter. Optimal contacts, even without soldering. Favorit offers high quality results at a low cost level.

Riveting

[fusion_youtube id=”ywfjknf6Vtg” width=”600″ height=”350″ autoplay=”no” api_params=”” class=””/]

New: to arrange and fix multilayer pcbs before pressing we offer special brass tubular rivets with outer diameter 3.0 mm and a suitable tool for Favorit.

Special features:

  • Adjustable depth limiter
  • Maximum board size: 400 mm

Extend of delivery:

  • The offered system includes complete press + tools
  • Inclusive 1 x 1000 rivets
  • Inclusive 1 set of tools
  • Please specify the inner-diameter you require

Available Options

  • Various tools and rivets are available.
  • Different tools have to be used for different diameters.
Rivet inner diameter /mm: 0,4 0,6 0,8 1,0 1,2 1,5
Required drill diameter /mm: 0,6 0,8 1,0 1,5 1,7 2,0

Technical Data:

  • Width x height x depth: approx. 9,5 x 21 x 30 cm
  • Working depth: 200 mm
  • Weight: approx. 4 kg

Tool change and adjustment

[fusion_youtube id=”lWoPXiklzl0″ width=”600″ height=”350″ autoplay=”no” api_params=”” class=””/]

Technical alteration reserved.

[/fusion_modal][/fusion_builder_column][fusion_builder_column type=”1_4″ layout=”1_4″ last=”yes” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding_top=”” padding_right=”” padding_bottom=”” padding_left=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=”” min_height=”” hover_type=”none” link=””][fusion_imageframe lightbox=”no” lightbox_image=”” style_type=”dropshadow” hover_type=”none” bordercolor=”” bordersize=”0px” borderradius=”0″ stylecolor=”” align=”center” link=”” linktarget=”_self” animation_type=”0″ animation_direction=”up” animation_speed=”1″ hide_on_mobile=”no” class=”” id=””] Design[/fusion_imageframe][fusion_separator style_type=”none” top_margin=”18″ bottom_margin=”” sep_color=”” border_size=”” icon=”” icon_circle=”” icon_circle_color=”” width=”” alignment=”” class=”” id=”” /][fusion_text]

PROFI 2530 + 3045

Our plating system is made for the production of high quality Prototype and Production quantities of Plated
Through Hole boards.[/fusion_text][fusion_button link=”http://www.pcbprotoyping.com” color=”default” size=”small” type=”flat” target=”_self” title=”” button_gradient_top_color=”” button_gradient_bottom_color=”” button_gradient_top_color_hover=”” button_gradient_bottom_color_hover=”” accent_color=”” accent_hover_color=”” bevel_color=”” border_width=”1px” icon=”” icon_position=”left” icon_divider=”no” modal=”modal_profi” animation_type=”0″ animation_direction=”left” animation_speed=”1″ alignment=”” class=”” id=”” border_radius=””]More Info[/fusion_button][fusion_modal name=”modal_profi” title=”PROFI 2530 + 3045″ size=”large” background=”#ffffff” border_color=”” show_footer=”yes” class=”” id=””]

Main features

  • Only 4 Process Functions, plus plating, (one spare bath for additional requirements)
  • Bath movement for all tanks and no need for complicated reverse pulse plating
  • Wide window of operation
  • Direct plating process chemistry, successfully used world wide
  • None of the nasty chemicals associated with other plating systems, (e.g. no Formaldehyde)
  • Line time less than one hour – half that of other systems. Stable chemistry even when used irregularly
  • Minimum analysis – mostly done by replenishment (no specialist operator required)
  • Very compact equipment – ideal for use where space is limited
  • Solid state controls, dual current output – plating timer – re-settable amp/hour counter

Our plating system is made for the production of high quality Prototype and Production quantities of Plated
Through Hole boards. The process has none of the complexities of older style methods of production which
are both time consuming and require expensive monitoring of processes on a daily basis. The heart of the
system is our patented chemistry (DPP = direct plating process) which has only four steps to prepare a panel
to be electrolytically plated. Analysis of the chemistry is minimal and very simple. The Plating Lines feature
electrolytic plating power supplies with controllers with membrane touch pad and digital read out meters to set
volts, current, plating time and amp hours.

Machine tank arrangement and workflow:

1. Tank, Bath 1: Cleaner Conditioner, heated, Temp up to 65°C
2. Tank, spray rinse: with solenoid control
3. Tank, Bath 2: Pre-Dip, unheated
4. Tank, Bath 3: Catalyst, heated , Temp up to 45°C
5. Tank, rinse: spray rinse with solenoid control
6. Tank: Bath 4: Intensifier, heated, Temp up to 45°C
7. Tank, Bath 5: free for additional requirements, (pre-dip), not heated
8. Tank, Bath 6: Gavanic plating bath, heated up to 40°C

Schematics of our standard DPP Processing Sequence

Power Supply:

1. Independent Anode set current with digital meters.
2. Set plating current time 0-99 minutes, digital.
3. Pause facility – disconnects plating current at any period – pressing run allows process to continue until
plating time is completed.
4. 0-9999 Digital Re-settable Amp hour meters.
5. Sealed Membrane Front Panel Overlay with touch panel controls.

Profi 2530 Single PSU for Panel Plating – panel size 10″ x
12″ = 250x300mm 50A
Profi 3045 Single PSU for Panel Plating – panel size 12″ x
18″ = 300x450mm 100A
Profi 2530 Profi 3045
Max. Panel Size: 12″ x 10″ (305 x 254mm) 18″ x 12″ (457 x 305mm)
Recommended max.finished PCB: 11.5″ x 9″ (292 x 228mm) 18″ x 11″ (457 x 280mm)
Tank capacity: Process 5L, Plating 25L Process 10L, Plating 50L
Rectifiers: 1 x 50A 1 x 100A
Agitation: Mechanical to all process stages & air to plating
All units:
Dimensions: 1500 x 620 x 910mm
Power supply: Single phase 220/240V 50Hz or 60Hz
Heaters: 4pcs each 500W
Water in: Standard washing machine hose fittings supplied
Water out: 36mm push fit polypropylene drain
[/fusion_modal][/fusion_builder_column][/fusion_builder_row][/fusion_builder_container][fusion_builder_container hundred_percent=”yes” overflow=”visible” margin_top=”25px” margin_bottom=”” background_color=”rgba(255,255,255,0)”][fusion_builder_row][fusion_builder_column type=”1_1″ layout=”1_1″ background_position=”left top” background_color=”” border_size=”” border_color=”” border_style=”solid” spacing=”yes” background_image=”” background_repeat=”no-repeat” padding_top=”” padding_right=”” padding_bottom=”” padding_left=”” margin_top=”0px” margin_bottom=”0px” class=”” id=”” animation_type=”” animation_speed=”0.3″ animation_direction=”left” hide_on_mobile=”no” center_content=”no” min_height=”none” last=”no” hover_type=”none” link=”” border_position=”all”][fusion_separator style_type=”none” sep_color=”” border_size=”” icon=”” icon_circle=”” icon_circle_color=”” width=”” alignment=”” class=”” id=”” /][/fusion_builder_column][/fusion_builder_row][/fusion_builder_container][fusion_builder_container hundred_percent=”yes” overflow=”visible”][fusion_builder_row][fusion_builder_column type=”1_2″ layout=”1_2″ last=”no” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding_top=”” padding_right=”” padding_bottom=”” padding_left=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=”” min_height=”” hover_type=”none” link=””][fusion_tabs design=”classic” layout=”horizontal” justified=”yes” backgroundcolor=”” inactivecolor=”” bordercolor=”” class=”” id=””][fusion_tab title=”Compacta 30 Ni-Au” icon=””]Compacta 30-40 Nickel-Gold

Compacta 30 Ni-Au
Compacta 40 Ni-Au
Chemical Nickel-Gold (Sudgold)

Since early 1990s the alloy surface (nickel / phosphorus & gold) is one of the most versatile surfaces. In this method, a nickel layer forms the diffusion barrier between copper and solder alloy. The gold is dissolved in the solder joint and the liability / IMC formation is done with the nickel layer. Electroless nickel-gold requires an upstream copper activation to start the nickel deposition. The nickel layer increases mechanical vias and increases the abrasion resistance.

To apply the chemical Nickel-Gold-alloy we offer a special machine of the Compacta series. This machine has the following features:

Compacta 30 chem. Nickel-Gold
This machine can perform nickel and gold plating for printed circuit boards up to a size of 200x300mm. 5 PVC tanks, 2 PP tanks all about 10 liters, 3 Teflon radiators all with thermostatic, 5 Digital Timer, bath movement (adjustable), all tanks with ball valve drain. spray rinse with foot switch, flushing pressure adjustable. Stand-alone machine. Connection: 230 V
Options:

Compacta 40 chem. Nickel-gold,
Nickel and gold plating plant for printed circuit boards up to a size of 300 x 400mm.
Of course a suitable chemical set and necessary accessories can be obtained from us.

-> accessories[/fusion_tab][fusion_tab title=”Protec” icon=””]Protec 2030 and Protec 3040 for Ormecon chemical Tin
Ormecon immersion tin is a method for chemical tin plating of copper surfaces.
The special on Ormecon process is a 0.08 micron thick layer of organic metal, which optimally prepares the surface for subsequent tinning and then prevents the ‘diffusion of copper through the tin.
Ormecon ® CSN meets all modern requirements for PCBs:

To apply the this multifunctional surface we offer a special machine of the Protec series. This machine has the following features:

PROTEC 2030
PROTEC is ideally suited to the Ormecon chemical tinning procedure. The standard machine can process plates up to 200 x 300mm and contains 5 pools for Microetch, combined spray- and static rinse , Organic metal, chemical tinning 7001, hot rinse.

Features:
Tank volume 10 litre.
Tank 1: Microetch, ball cock outlet valve, cover, timer.
Tank 2: Spray/ Rinsing regulated by angle seat solenoid valve, ball cock outlet valve.
Tank 3: Organic metal, ball cock outlet valve, cover, timer.
Tank 4: Chemical tin 7001, PTFE heating element thermostatically regulated 20-80°C, ball cock outlet valve, cover, timer.
Tank 5: Warm rinsing, stainless steel heating element thermostatically regulated 20-50°C, ball cock outlet valve, cover, timer.
Underframe plastic, control unit with main switch.
1 pc PCB holder.
Power supply 230 V AC.
Additional options:
Plate size 300 x 400mm
Bath movement
Pools for Cleaning Step
Pool for DI rinse

Of course a suitable chemical set and necessary accessories can be obtained from us.[/fusion_tab][/fusion_tabs][/fusion_builder_column][fusion_builder_column type=”1_2″ layout=”1_2″ last=”yes” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”solid” padding_top=”” padding_right=”” padding_bottom=”” padding_left=”” margin_top=”” margin_bottom=”” animation_type=”0″ animation_direction=”down” animation_speed=”0.1″ class=”” id=”” min_height=”” hover_type=”none” link=””][fusion_tagline_box backgroundcolor=”” shadow=”no” shadowopacity=”0.7″ border=”1px” bordercolor=”” highlightposition=”top” content_alignment=”left” link=”https://pcbprototyping.com/?page_id=73″ linktarget=”_self” modal=”” button_size=”” button_type=”” buttoncolor=”” button=”More Info” title=”Through-Hole Plating Accessories” description=”Accessories for Compacta / Accessories for Protec” margin_top=”” margin_bottom=”” animation_type=”0″ animation_direction=”down” animation_speed=”0.1″ class=”” id=”” button_border_radius=”” /][/fusion_builder_column][/fusion_builder_row][/fusion_builder_container]